How Linerless Labels Can Tackle Manufacturing Challenges and Boost Efficiency
How Linerless Labels Can Tackle Manufacturing Challenges and Boost Efficiency
In the world of manufacturing, efficiency is key. Every detail needs to run like clockwork, especially when it comes to labelling. Traditional labels with glassine liners have been the norm for decades, but they often present a number of headaches for manufacturers: waste, downtime, and inefficiency. Enter linerless labels, an innovative and practical solution to many of these long-standing issues.
In this blog post, we’ll explore how making the switch to linerless labels can resolve common manufacturing challenges, streamline your operations, and help your business become more sustainable.
What Are Linerless Labels?
Linerless labels are a clever innovation in the labelling world. Unlike traditional labels that require a paper backing (the glassine liner), linerless labels use a special silicone coating that allows them to peel off the roll, one by one, without the need for a liner. This simple yet effective design results in a number of operational benefits that can significantly improve the efficiency of your production line.
How Linerless Labels Solve Common Manufacturing Problems
- No More Downtime from Labelling Jams
One of the most frustrating issues faced by manufacturers is downtime caused by label jams. Traditional labels, with their glassine liners, often become stuck together, leading to misfeeds and production stoppages. With linerless labels, there’s no liner to get caught in the equipment, meaning fewer jams and smoother operation. This helps keep your production line running without unnecessary delays, allowing for a more efficient and reliable workflow.
- Eliminating Waste – A Win for Sustainability
Waste is a pressing concern in today’s manufacturing world, and traditional labels contribute to this problem. The glassine liner used in conventional labels often ends up in landfills, contributing to unnecessary waste. By switching to linerless labels, you eliminate the need for this liner altogether, resulting in zero liner waste. This is a huge win for sustainability, reducing your environmental footprint and helping your business do its bit for the planet.
- Maximising Print Area
Linerless labels offer an advantage over their traditional counterparts by providing more usable print surface. Without the glassine liner taking up space, you can make full use of the label’s printable area. This is particularly beneficial for industries where large amounts of information, such as barcodes, nutritional details, or product descriptions, need to be displayed clearly. Increased surface area means you can print all the essential details on one label, reducing the need for multiple labels or excessive printing.
- Lowering Operational Costs
While linerless labels may come with a slightly higher upfront cost, the long-term savings can be substantial. The reduction in downtime due to fewer label jams, the elimination of liner waste, and the improved efficiency of your production line all contribute to a reduction in operational costs. In addition, by using more of the available print surface, you’ll need fewer label changes, further cutting down on costs.
- Simplified Storage and Handling
Because linerless labels don’t require a separate liner, they’re more compact than traditional labels. This makes storage easier and more efficient, especially for businesses with limited warehouse space. Additionally, their compact size makes them easier to handle, and the rolls take up far less space on the production floor, improving overall organisation and accessibility.
- Consistency and Precision in Application
Linerless labels are designed to be applied smoothly and consistently, whether manually or via automated systems. Unlike traditional labels, which can sometimes stick together or cause misalignment, linerless labels dispense cleanly and evenly, ensuring your labelling process is precise every time. This consistency not only improves the speed of your operations but also ensures the quality of your product labelling remains top-notch.
How Linerless Labels Benefit Various Sectors in Manufacturing
Linerless labels are versatile and can be used across a wide range of manufacturing sectors, including:
- Food & Beverage: In the food industry, labelling must comply with strict regulations and display key information such as ingredients, allergens, and expiry dates. Linerless labels provide the ideal solution, offering ample space for clear, legible labels that meet all compliance requirements.
- Pharmaceuticals: For pharmaceutical companies, accurate labelling is critical. Linerless labels help streamline the labelling process, ensuring that batch numbers, expiration dates, and other vital product details are printed clearly, without unnecessary waste.
- Logistics & Distribution: Linerless labels are perfect for shipping and logistics, where clarity is crucial. Their durability and the ability to print large amounts of information – such as tracking numbers and addresses – make them ideal for labels used in warehousing and distribution.
- Retail Packaging: Retailers will benefit from the neat and consistent application of linerless labels on product packaging. The increased print area allows for better branding, pricing, and product information, making the product more appealing on store shelves.
How to Make the Switch to Linerless Labels
Switching to linerless labels is easier than you might think. Many printing systems are already compatible with this innovative labelling technology, and the transition can be seamless for most manufacturers. At PrintMedia, we’re on hand to help guide you through the changeover, offering advice on choosing the right printer and label materials for your specific needs. With our expertise, you’ll find the transition to linerless labels smooth and straightforward.
Conclusion
Linerless labels are more than just a passing trend – they’re a game-changer for manufacturers looking to reduce waste, cut operational costs, and boost efficiency. By eliminating the glassine liner, linerless labels offer increased print surface, reduced downtime, and better sustainability, all while providing a more reliable and streamlined labelling process.
If you’re ready to improve your manufacturing operations and embrace a more sustainable approach, PrintMedia is here to help. Get in touch with us today to find out how linerless labels can enhance your production line and make your labelling process simpler and more efficient.